Rotating Electrical Machines
 
Quality Plan
 
Construction Details Quality Plan Type Test
 
Quality Plan
 
Quality requirements are governed by Quality Plan for L.T./H.T. Motors. The Quality Plan covers the following important aspects :
 
Inspection of Incoming materials
 
Vendor approval for supply of raw materials, components and fabricated parts to meet the required quality standards, is collectively undertaken by manufacturing, purchase, R & D and Quality Assurance divisions.
 
All incoming materials are inspected as per specifications. Various tests like Dimensional check, surface condition, chemical analysis, mechanical tests, electrical tests, non-destructive tests such as ultrasonic examination, magnetic particle examination, dye penetration test, radiographic test etc. are conducted on material as per appropriate standards.
 
In-Process Inspection
 
All components processed in various shops are inspected as per requirements of the drawings. Following checks are carried out on stator coils made using resin rich system :
 
Dimensional conformance.
High frequency inter-turn test at appropriate voltage level.
Power frequency high voltage test.
Tandelta test as per VDE-0530.
 
Testing of Final Product
 
Following routine tests are conducted on each motor :
 
Insulation Resistance measurements for stator and rotor winding.
Winding resistance measurement of stator and rotor windings.
PI test on stator winding (for HT Motors).
No load test.
Locked rotor test (for squirrel cage motors).
Open circuit test (for wound rotor motor).
Reduced voltage running up test (for squirrel cage motors).
High voltage test.
Vibration measurement.
Noise level measurement.
Load and temperature rise test.
 
 
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